In Mould Labeling (IML) is an innovative technology that revolutionizes product labeling. It enables manufacturers to create high-quality labels that can be applied directly onto plastic containers or boxes during moulding. This provides a fast and efficient way of using labels, eliminating the need for adhesive or other materials.
Figure 1: In mould labeling
The global in-mould labeling market size was valued at USD 2.54 billion in 2020 and is projected to reach USD 4.15 billion by 2026, growing at a CAGR of 8.3% during the forecast period.
Infact,
By using IML processes, manufacturers can save time, reduce costs, and create more attractive product packaging. Besides the aesthetic appeal of IML labels, they also provide essential information to customers on the product, such as ingredients, nutritional facts, contact information, and more.
In this blog, you’ll learn about the benefits of IML labeling, its application process and techniques, and tips for selecting the best labels for specific products. Let’s dive!
Explanation of the mould labeling process
Figure 2: In mould labeling process
The in-mould labeling process is an integral part of the manufacturing process for medical devices. It involves carefully applying labels to the moulded product with a durable, high-performance adhesive that can withstand harsh manufacturing conditions and intense heat and pressure during sterilization.
Here are the steps to the mould labeling process:
Preparing the labeling material
The label material and adhesive must be chosen carefully to withstand all conditions encountered during production and sterilization.
Applying the label
It is very obvious that the label must be applied accurately, with no air bubbles or creases. The material must also be firmly pressed against the mould to adhere correctly.
Curing and Inspecting
After applying the label, it must be cured in an oven or other heat source so that the adhesive bonds securely with the product’s surface. Once cooled, a quality assurance inspector will carefully examine the label for imperfections or failures.
Confirming compliance
Once the labels are inspected and approved, they must be checked to meet all safety standards and regulations. This includes checking that any information on the label is accurate and easy to read by consumers.
Benefits of mould labeling
In mould labeling (IML) benefits the packaging and labeling industry. Not only does it offer a more streamlined production process, but it also saves time and money.
Do you know?
From increased product safety and improved aesthetics to better shelf presence and reduced environmental impact, IML helps businesses maximize their efficiency while maintaining high product standards.
- One of the critical advantages of IML is its ability to create an attractive, consistent finish on products.
- By printing and cutting labels in a mould before final packaging, businesses can ensure a uniform appearance across all their products.
- IML is also much more efficient than traditional labeling methods, which can be labor-intensive and time-consuming.
- By printing in-mould labels directly onto products during manufacturing, businesses can speed up production times and streamline operations.
- Finally, IML offers significant environmental advantages over traditional labeling processes.
- IML reduces waste and helps businesses reduce their carbon footprint by eliminating the need for adhesives or secondary materials. This is especially beneficial for companies looking to become more sustainable.
Applications of mould labeling
The applications for In-Mould Labeling are widespread and include
- The labeling of food packaging
- Cosmetic
- Medical supplies
- Detergents
- Fertilizers
- Agricultural products and more
Factors to consider when choosing mould labeling
Some factors to consider while choosing In-mould Labeling are as below.
Durability
The label should withstand the high temperatures and chemicals used in molding processes.
Chemical resistance
It should also be resistant to any cleaning agents used in the process.
Flexibility
Choose a label that can bend and conform to the shape of the mould, allowing it to fit accurately and securely.
Adhesion
The label should be able to stick properly in any kind of environment, even one with high temperature or moisture.
Cost-effectiveness
Consider labels that are cost-effective and can be used multiple times without needing to be replaced frequently.
Customization
Look for a label that can accommodate text, logos, and any other customized information required for the mold.
Quick installation
Choose a label that is easy to install and remove from the mould without causing damage or disruption to the molding process.
Quality
The label should be high quality and have a long life span to withstand the wear and tear of frequent use.
Environmentally friendly
Look for labels made from recycled materials with minimal environmental impact.
Where to get in mould services
Mould services are specialized forms of manufacturing and construction that provide various benefits to businesses and individuals. They can be used for structural components, furniture, cabinetry, interior and exterior finishes, signage, retail displays, and more.
Know that
YuanCheng Mold is a leading provider of IML injection molding services for the plastic injection molding industry. Founded by experienced professionals with extensive knowledge and expertise, the company prides itself on providing high-quality, reliable, cost-effective solutions for any mould project.
You can always rely on us for the in-mould labeling services. Our knowledgeable team can produce highly accurate moulds on time, allowing customers to move ahead with their projects without delay.
Conclusion
The mould Labeling process is a unique and effective way to meet the needs of various industries. By leveraging the combination of injection molding and high-impact labels, IML can provide superior product decoration with exceptional durability.
The process can produce complex shapes, textures, and designs that would otherwise be impossible to achieve through traditional methods. We at YuanCheng provide full-service support, including mould design and maintenance, product development, and production optimization.
Furthermore
We meet and exceed the expectations of our customers with the use of advanced technology and experienced engineers. Contact us to avail of our services.
