High-precision basket mould manufacturer in China
YuanCheng Mold as a professional plastic mold manufacturer, we are willing to provide you with high-quality commodity basket moulds. We will provide you with the best after-sales service and timely delivery.
Provide you with ODM/OEM basket injection molding
YuanCheng Mold can provide complete high-precision plastic injection molding solutions according to customers’ ideas.
- We customize fine basket mold structures to meet customer module requirements.
- With our experienced design team, we can avoid many mistakes upfront and save customers' time.
- We can provide a product line to help you choose a complete set of equipment and provide a one-stop service.
- We use imported DIN 1.2738 steel to ensure the service life of basket molds. You are welcome to contact us at any time.
Advanced basket mould production process
YuanCheng Mold will conduct a comprehensive analysis of basket molds. This includes basket mold process analysis, plastic basket design optimization, mold design improvement, basket production, and more.
We have a strong engineering team in the design and manufacture of plastic basket molds. These allow for the development of more effective molding strategies for our customers, ensuring the success of each project.
Customize your plastic basket mould
Basket moulds cover a wide range. YuanCheng Mold can provide you with the best quality high-speed injection, multi-cavity various basket molds.
Laundry basket mould
Kitchen basket mould
Shopping basket mould
Rattan basket mould
Handle basket mould
Collapsible basket mould
Plastic Injection Molding Specialist
We use state-of-the-art equipment and adhere to strict quality control measures to ensure that each mold we create is up to our high standards.
YuanCheng Mold is a professional plastic mold manufacture. We provide custom basket mold service.
We have mold designers and engineers with more than 10 years of experience. They have professional experience in mold design and manufacturing. We are able to analyze the basket mold structure and product structure for you in all aspects. Including: mold flow analysis, mold release slope, product surface micro-shrinkage, pouring system design, exhaust system design, cooling system design, etc.
| Bucket Mould | Parameters |
|---|---|
| Mold Cavity： | 1 &2 &4 Cavities |
| Steel hardness: | HRC30-35 for base material. HRC45-48 for core and cavity material. HRC60-62 for special parts material |
| Core &Cavity Steel | 2316#steel, S136, H13, or based on customer’s requirement. |
Degsin software | UG Aoto CAD and so on |
| Mold Ejection System： | Pin gate, Submarine gate, Valve gate etc |
| Mold Cycle Time： | 10 ~ 18 ± 2 Seconds |
| Plastic material | PP PC ABS PET PE PVC PMMA etc. |
| Mold Runner： | Cold runner and hot runner |
Mould Precision： | +/-0.01mm |
| Mold Features： | High Polish |
| Mould life | At least 1.5million Shots |
| Delivery time: | 30-60days |
| Packing details: | Wooden Case |
FAQ
Some previous questions about basket injection molding were collected from several customers. You can find some typical FAQs below.
Basket molds are incredibly intricate pieces of equipment. They consist of a series of cores, cavities, sliders and stripper plates, all of which work together to ensure the production of high-quality plastic baskets.
To learn more about basket molds and how they function, it is essential to understand the components that make up these molds; from precision-made cores and cavities which represent the negative shape or “form” of the basket to sliders and stripper plates that help distribute the heat during the injection process.
Basket molding is complicated and difficult, but at YuanCheng Mold we know how to use it to great effect – producing high-quality plastic baskets quickly and efficiently.
We can classify basket injection molds into three types according to the number of parts produced per injection cycle.
They are single-cavity, multi-cavity, and family molds, respectively.
When placing an order for a basket plastic mould, there are certain details we will need you to provide us with in order to start production.
This includes a precise drawing and sample of the basket mould you have in mind, along with a number of specifications that are specific to your project. These can range from the material being used, to the exact dimensions and tolerances required.
Once we have all the relevant details, we can get started working on creating your custom basket molding die.
YuanCheng Mold has produced many different types of plastic hollow basket moulds, such as shopping basket molds, laundry basket molds, and storage basket molds. For more than 20 years, we have accumulated a lot of production experience.
For the selection of materials for plastic basket molds, we generally recommend 2738 mold steel. The good polishing property increases the glossiness of the mold surface. Plastic basket mold has a long mold life under rapid high-pressure injection.
Are you in need of a basket mould?
Look no further than YC Mold. Our team of experienced professionals can design and produce a high-quality mold that meets your specific requirements.
Basket mould overview
Plastic basket mould is one of the most popular injection molds in the plastic processing industry. YuanCheng Mold specializes in the manufacture and development of plastic basket moulds. We focus on basket mold steel selection and location, cooling system, parting line, wall thickness, exhaust, etc. Welcome to contact us for more details.
Classification of basket molds
Basket moulds can be divided into different categories according to their materials, shapes, patterns and usage conditions. The different product materials can be divided into PE basket mold, PP basket mold and so on. The different shapes of products can be divided into hollow basket mold, folding mould, carrying basket mold, round mold, square basket mold, etc. According to different product patterns, it can be divided into glossy basket mold, rattan basket mould, frosted basket mold, etc. According to different use scenarios, it can be divided into fruit basket mould, vegetable basket mold, water leakage basket plastic mould, toy basket mould, laundry basket mould, etc.
Basket mould manufacturing process
Basket molding dies are plastic injection molds used to produce plastic baskets. They are made up of a series of cores, cavities, sliders and release plates. The cores and cavities are the negative shapes of the baskets that will be injected with plastic. Sliders and release plates are used to remove the plastic basket from the mold.
1. Flow analysis
YuanCheng Mold will provide customer flow analysis and use simulation software to verify the filling process, dissolution wiring, deformation, and other essential details of mold design. These features will define the high quality of the mold to ensure accuracy at the beginning of the project, thus ensuring the success of T1.
2. Mold design center
During the multiple stages of project development, project personnel and technical designers work together to discuss design, development and manufacturing in strict accordance with project management methodology. We provide our customers with the most complete solutions to ensure that the quality of project development exceeds customer requirements.
3. Die steel selection
The choice of mold steel directly determines the life of the mold! We select cost-effective mold materials for each customer based on the product’s module requirements. We can also reduce unnecessary cost wastage for our customers while meeting the product requirements.
4. Quality inspection
After the parts are purchased, processed and mold tested, quality inspection is conducted by quality personnel to ensure quality.
The main testing methods are incoming inspection, online inspection, offline inspection, assembly inspection and T1 inspection.
Basket mould maintenance
Mold maintenance is more important than mold repair. The more times a mold is repaired, the shorter its service life. The better the mold maintenance, the longer its service life will be. Mold maintenance mainly includes three points.
1. Daily maintenance: various moving parts such as ejectors, rows, guide pillars, guide bushings refueling, mold surface cleaning, clear water, and daily maintenance during the mold production process.
2. regular maintenance: regular maintenance, in addition to daily maintenance, also includes cleaning the exhaust tank, and the trapped gas combustion black bit to replenish the exhaust gas, repairing damaged wear parts, etc.
3. Appearance maintenance: the outside of the embryo body is painted to avoid rusting. When the mold is lowered, the fixed mold should be coated with anti-rust oil. When the mold is kept, it should be covered tightly to prevent dust from entering the cavity.
Related reading: Basket box mould factory
Hot and cold runners
Before doing a quote for a basket mould, we ask the customer which injection system they would like to use. Usually, the customer will choose either hot or cold runner, but there are advantages and disadvantages to both types of gates.
Cold runner
Advantages.
- cheaper mold cost than other gates
- Simple construction.
Disadvantages.
- cooling time will be 5-10 seconds longer than others.
- Tail gate scrap is long, need to reduce.
- The gate has big mark.
Hot runner
Advantages.
- Save raw material
- Improve car performance
- Reduce cycle time
- No need to use three plate molds, can use pin point gates
- can be produced with side gates
- Nice surface appearance of product
- Same quality of product with multiple cavities.
Disadvantages.
- cost will be higher than cold runner
- the structure will be more complicated
- maintenance costs will be higher
- It takes time to stabilize the process after start-up, resulting in more scrap at the beginning.
If you have a basket mould project in hand, but don’t know which gate is better. You can share samples and mold requirements with us. YuanCheng Mold can recommend a kit injection system to you.
Related reading: https://plastic-mold-manufacturer.com/blog/plastic-basket-mould-price/
YuanCheng Mold-China’s excellent basket mould for sale
YuanCheng Mold is constantly improving and perfecting our mold-making and services. Meanwhile, we are actively developing plastic fruit basket mold, industrial crate mold, plastic bottle cap mold, PET preform mold, thin-walled food container injection mold, etc. Winning the trust of our customers is definitely the golden key to our good results! If you are fascinated by our moulds, please make sure you have full access to our website or contact us.
This case study focuses on the design elements of the storage basket mold. It includes the design of storage basket, design of mold gate, ejector system, cooling system, etc.
Storage basket mold design